PCB layout designer with no lock-in, Friday-by-Friday updates and the complete source files at handover
I provide a PCB design service for SMEs that already have a defined circuit schematic and want to turn it into a manufacturable, documented and editable layout.
No black boxes. No supplier dependency. Just a project ready for production, prototyping and future revisions.
Getting the Gerbers isn't enough. You need to keep control of the project.
You already have the schematic.
Maybe it was developed in-house by your engineering team. Maybe the firmware is already underway. Maybe the enclosure is nearly defined and now the schematic needs to become a manufacturable PCB.
At this point many SMEs make a seemingly simple choice: they outsource the layout and wait for the files to go into production.
The problem is that the project often comes back as a closed box.
You receive the Gerbers. You receive the pick&place. Perhaps a BOM. But you don't always receive organised sources, complete libraries, documented design choices and files that your team can actually edit.
And when a small change is needed β a different connector, an alternative component, an updated mechanical constraint, a fix after the prototype β you discover the project isn't really under your control.
You have to call the supplier back. Wait for availability. Pay for changes your engineering team could have handled. Or rebuild part of the work from scratch.
For an SME this isn't just a technical problem.
It's a risk to your roadmap, your budget and your ability to maintain the product over time.
That's why I created a process built for companies that already have the schematic and want to reach a production- and assembly-ready PCB without losing operational ownership of the project.
β This service is a good fit if
- You already have a defined circuit schematic.
- The main active components have been selected.
- The mechanical constraints are available or in their final stage.
- You want to outsource the layout, but keep the sources and libraries.
- You want technical updates during the project, not just the files at the end.
- You want tidy documentation that serves production and assembly as well as testing and any later modifications.
β It's not a fit if
- You only have an unvalidated idea.
- The enclosure has not been defined yet.
- You want to go into production within a few days with no mechanical constraints or a frozen architecture.
- You're only looking for the lowest quote.
The process: the "PCB Without Lock-in" protocol
A 5-phase process to turn a defined circuit schematic into a PCB ready for prototyping or production β documented and genuinely maintainable by your company. I don't start the layout "blind". First I verify that the project has the minimum conditions to avoid unnecessary rework, delays and supplier dependency.
Readiness Gate
Before drawing, I check the circuit schematic, the availability of active components and connectors, the critical interfaces and the mechanical constraints. If any issues emerge, I flag them before starting.
Production-Ready Layout
I create the layout holding together electrical, mechanical, manufacturing and electromagnetic-compatibility constraints. I place the components taking into account footprints, critical paths, power distribution, return currents and possible unwanted couplings. It's not just about "routing the traces".
The Friday Report
Every week you receive a technical update: what was done, what's left, which decisions were made and which points are potentially blocked. On request it becomes a call or an online meeting.
DFM Review
Before handover I verify the consistency of the production files, manufacturability, assembly, BOM, footprints, critical constraints and the documentation the EMS needs. It's not just an automatic DRC check.
Handoff Without Lock-in
In the end you don't just receive Gerbers and pick&place. You receive a tidy package with sources, libraries, production files, BOM, documentation and materials to keep the project under your company's technical control.
Depending on the complexity of the project, the PCB Without Lock-inβ’ Protocol can be applied at two levels: Standard and Advanced.
π 5 questions to ask a designer before entrusting them with your project
(The same questions you should ask me, too, before starting a design.)
Every electronic project has its own specifics (such as particular protocols or EMC constraints). A designer who has generically laid out a circuit but doesn't know the sector can build a device that seems to work on the bench. Then the surprises may show up in EMC testing or when the device is operating in the field.
For home-automation and industrial products, 2 layers generally aren't enough. A serious designer tells you upfront β you don't find out when the prototype resets in the field.
"Schematic and Gerbers" is not a complete package. Ask for: pick&place, assembly files, a BOM with verifiable part numbers, KiCad sources, technical documentation.
Obsolete components or ones with a 20-week lead time get discovered in production β if no one checked beforehand. Ask how and when this verification is done.
If the answer is "you can write to me whenever you want", that's not a process β it's hope. Ask how the progress update is structured.
π‘ If you've already asked a designer these questions and the answers were vague, you've probably already understood why previous projects went badly.
In an introductory call I can answer each of these questions for your specific project.
I bring your project to the point where it can be produced.
This is a PCB engineering service, not a supply of assembled boards.
I don't directly sell the physical fabrication of the printed circuit board or the assembly. My job is to bring the project to the point where it can be produced and assembled.
Below are the two available packages.
To validate the PCB Without Lock-inβ’ Protocol and collect case studies, I'm opening 3 pilot slots with dedicated conditions.
After the first three documented cases, the price moves to the standard range.

PCB Source-Ready Standard
π― When to choose this package
- Up to about 400 components.
- No microcontroller or FPGA in a BGA package. Small components (transceivers, ESD protections) and BGAs are allowed, as long as the space doesn't require buried or blind vias.
- The circuit may contain differential pairs, but no traces requiring precise length matching.
- Maximum link currents up to about 5 A.
- Voltages up to about 48 V.
- Products made of several interconnected PCBs are not included.
π¦ What's included in the service
- Readiness Gate check.
- Weekly update by email or call.
- Stack-up planning.
- Component placement.
- Layout routing.
- DRC and DFM verification.
- Delivery of the project files with footprint libraries (I prefer KiCad; I also handle Altium Designer or Cadence).
- Delivery of the production files (Gerbers, pick-and-place, BOM) and, if needed, ODB++ format.
- Delivery of the 3D model in .step format, to avoid surprises when fitting it into the enclosure.
- Delivery of the BOM with supply-risk flags and possible alternatives.
- Coordination with the EMS (Electronic Manufacturing Services) during the prototyping/production phase.
- π Bonus: drafting of the project's hardware documentation.
The price refers to PCB design and engineering activities. PCB fabrication, components and assembly are not included.

PCB Source-Ready Advanced
π― When to choose this package
It applies when the circuit has one or more of these characteristics:
- More than 400 total components.
- Microcontrollers or FPGAs in a BGA package.
- Maximum currents above 5 A on one or more links.
- Presence of high voltages (e.g. 110 Vac, 250 Vac).
- The product requires several interconnected PCBs.
π¦ What's included in the service
- Readiness Gate check.
- Weekly update by email or call.
- Stack-up planning.
- Component placement.
- Layout routing.
- DRC and DFM verification.
- Delivery of the project files with footprint libraries (I prefer KiCad; I also handle Altium Designer or Cadence).
- Delivery of the production files (Gerbers, pick-and-place, BOM) and, if needed, ODB++ format.
- Delivery of the 3D model in .step format, to avoid surprises when fitting it into the enclosure.
- Delivery of the BOM with supply-risk flags and possible alternatives.
- Coordination with the EMS (Electronic Manufacturing Services) during the prototyping/production phase.
- π Bonus: drafting of the project's hardware documentation.
The price refers to PCB design and engineering activities. PCB fabrication, components and assembly are not included.
π What the Readiness Gate check covers
- βΊ Checking the availability of active components.
- βΊ Analysis of the circuit schematic to identify the various sections and any critical interfaces.
- βΊ Alignment on mechanical constraints: dimensions, mounting holes, connector positions.
π€ What I mean by coordination with the EMS
If you don't have a reference manufacturer or assembler, I select the most suitable channel and take care of uploading the files to the portal, verifying component availability (performed by the system) and checking placement in the 3D configurator. If instead you manage the order start yourselves, I remain available to respond quickly to any questions from the manufacturer/assembler.
Why it isn't a simple PCB-routing service
A cheap layout may be enough if you only want to obtain Gerbers and pick&place.
This service is different: it's for when your company wants to keep technical control of the project even after handover.
Some online portals now also offer a routing service, at low cost or bundled into the production order. It works as long as the project never changes. But at the first modification (such as a component going out of production, or a mechanical revision) you find out whether you received a PCB your company can manage, or just files tied to that platform.
With the PCB Without Lock-in Protocol, the editable sources and libraries are yours from the moment of handover.
That's why the work includes:
β I'm probably not the right choice ifβ¦
You're only looking for the lowest price to generate a Gerber file.
β The Protocol is designed for you ifβ¦
You want to reduce the risk of delays, incomplete files, supplier dependency and problems in the EMS phase. That's exactly what the PCB Without Lock-inβ’ Protocol was created for.
Guarantees without unrealistic promises
I don't promise that a complex electronic board will always work on the first prototype: that would be an unserious promise, because it also depends on the schematic, firmware, components, testing and external constraints. What I do guarantee is what's under my control: method, transparency, completeness of the files and the absence of technical lock-in. More precisely, the service is protected by these three guarantees:
Anti Lock-in Guarantee
At handover you receive the editable sources and the agreed EMS package. If a planned item is missing β sources, libraries, Gerbers, drill, pick&place, BOM, assembly files, technical documentation β I integrate it at no cost within 5 working days.
Weekly Transparency Guarantee
If you don't receive the agreed weekly technical report without prior notice, you're entitled to an extra technical re-alignment session at no cost.
Readiness Guarantee
If blocking issues emerge during the Readiness Gate and remain unresolved, the layout doesn't start until the project is technically ready.
Are you ready to make your circuit schematic real?
How does the service work? π§ π
Step 1. Fill in the form below
In the text field, specify in particular whether it's a simple project or a more complex one. I prefer to use KiCad, but I'm also available to use Altium Designer or Cadence if you already have design drafts made with those CAD tools.
Step 2. Reply within 48 hours
You'll get an answer within 48 hours.
Step 3. Online meeting
If you think it's useful, we can set up an online meeting to get to know each other better.
Step 4. Non-disclosure agreement (NDA) and contract with the service terms and conditions
You'll receive, signed, the non-disclosure agreement covering the information you provide, and the contract including the terms and conditions of the service.
Step 5. Payment and delivery
Before starting, I'll ask you to pay 50% of the quote. The balance will be requested within 30 days of delivering the final technical documentation. Support during the prototyping/production phase is handled as technical-coordination work, not as a direct supply of assembled PCBs.
F.A.Q β PCB Design Services
What exactly does the PCB designer (layout designer) do?
The PCB designer takes an already-defined schematic and turns it into a manufacturable, documented and long-term maintainable layout. In practice they verify the mechanical and circuit constraints, do component placement, layout routing, DRC/DFM checks and prepare the files needed to interface with the PCB manufacturer and the EMS.
It's not just "pulling traces". The value of the masterist is turning a schematic into a technical package that your company can produce, verify, modify and maintain even after handover, without being rigidly dependent on whoever did the work.
Does the PCB designer also build the physical PCB and do the assembly?
No. This is a PCB engineering service: technical verification of the project, layout, documentation, production files and technical coordination with the PCB manufacturer and/or assembler. The physical fabrication of the printed circuit board, the purchase of components and the assembly are not included, unless separately agreed with the suppliers involved.
On request, I can support the start-up phase towards the manufacturer or assembler (EMS), uploading the files, answering technical clarifications and verifying that the delivered package is consistent with the production requirements. But my role stays that of the project's technical reference, not a reseller of the physical supply.
What data do I need to give to the PCB designer for a reliable quote?
An up-to-date schematic, BOM, mechanical constraints, expected production target, any EMC notes or critical requirements, the CAD already used internally and the project's maturity status. The clearer the initial material, the more realistic the quote and the less room there is for rework.
What's included in the service?
Generally included are the initial readiness check, stack-up planning, component placement, layout routing, DRC/DFM checks, preparation of the project and production files, delivery of the annotated BOM and technical coordination with the manufacturer/EMS as defined in the quote.
What is not included in the service?
Not included are PCB production, component purchasing, assembly, lab costs, product certification, regulatory testing, firmware and schematic changes outside the agreed scope. If extra requests emerge beyond the project, they are handled as additional activities.
Which deliverables do I receive at handover?
A typical delivery includes the editable project sources, the libraries used or needed for maintenance, the production files for PCB and assembly, the agreed technical documentation, the BOM with any risk notes, and β when planned β the 3D model in STEP format. If agreed, the package can also include ODB++ or other formats useful to the manufacturer/EMS flow.
In other words, the goal isn't to hand you just "Gerbers and pick-and-place", but a tidy package your team or another supplier can reopen and manage. This point is central when you want to avoid technical lock-in and starting from scratch at the first revision.
Does the PCB designer also interact with the PCB manufacturer or the EMS?
Yes, this can be part of the service. If you don't already have a reference supplier, the masterist can support the choice of the most suitable channel, uploading the files to the portals, checking the consistency of the technical package and answering the operational clarifications that come from the factory or the assembler.
If instead your purchasing office or your team already has a supplier, the masterist's role remains that of a technical interface: clarifying doubts about the data, integrating any missing files within scope and helping avoid misunderstandings between design and production.
Who chooses the manufacturer or assembler?
You can choose it, or you can ask me for technical support in selecting the most suitable channel. The final commercial decision remains with your company, unless otherwise agreed.
Who is responsible for the circuit choices and product requirements?
Responsibilities must be distinguished from the start. The masterist takes charge of the layout, the consistency of the technical package and the interface towards production for what depends on the layout itself; the electronic architecture choices, functional requirements, system performance, firmware and final product validation remain with the client or the circuit designer, unless otherwise agreed.
This point isn't there to offload responsibility: it's there to avoid wrong expectations. A good layout reduces risk and rework, but it can't replace the correct definition of requirements or system validation.
Who owns the files, the sources and the intellectual property?
Unless otherwise agreed, ownership of the project and of the documentation developed for your job stays with your company.
Can we sign an NDA before sharing the files?
Yes. It's a normal and recommended request when you need to share a schematic, BOM, mechanical constraints or product documentation. The NDA can be signed before the delivery of the technical material and before issuing the final quote.
What does "without lock-in" really mean?
It means that at handover you receive not only the files to fabricate, but also the files to understand, reopen, modify and maintain the project. In practice, if tomorrow you need to change a component, update the enclosure or move to another EMS, you don't start from scratch.
If we change PCB supplier or EMS in the future, does the project stay reusable?
This is one of the core goals of the service. The package is prepared precisely to reduce dependency on a single supplier and to allow technical continuity over time.
Will I receive an invoice for the service?
Yes. A regular electronic invoice is issued for each phase planned in the quote. As a rule, the project starts after payment of the initial deposit indicated in the quote. The balance is requested according to the agreed deadlines, generally within 30 days of delivering the final technical documentation.
The invoices issued are not pro-forma documents: they are tax documents transmitted through the Italian Interchange System (Sistema di Interscambio). For this reason payment must be made by the deadline indicated on the invoice.
Any technical observations on the project, requests for clarification or corrections foreseen within the service scope do not automatically suspend payment of invoices already issued, unless otherwise agreed in writing between the parties.
What happens if errors are found when the board arrives?
A complex electronic board may require checks, tests and sometimes a revision after the first prototype. That's why the service includes technical support during the prototyping and production phase, as agreed in the quote.
If the error is attributable to the files I delivered or to an activity of mine within the service scope, I correct the necessary files free of charge and propose, where possible, technical solutions to recover boards already produced or to reduce the impact of the rework.
Outside this coverage are errors due to circuit choices not part of my assignment, incomplete or modified requirements after approval, firmware problems, assembly errors, unagreed component substitutions, manufacturer/assembler limits, or decisions taken by the client without a technical check by me.
Handling an error or a revision cannot be used as a reason to suspend payment of invoices relating to activities already carried out and delivered, unless otherwise agreed in writing.

Gabriele Marocco
Electronic Circuit Designer
πΌ Professional Experience
For thirteen years I've been designing electronic circuits with a pulsing passion that drives each of my days. It's not just my job, it's the engine of my technical creativity.
- Sensors
- Home-automation modules
π Certifications
October 2020: IPC CID (Certified Interconnect Designer) certification.
IPC is a body that regulates the design, manufacturing and soldering aspects of a printed circuit board, guaranteeing international quality standards.
π οΈ Software and Tools
I've used both professional and free software for printed-circuit-board design:
- KiCad (Preferred)
- Altium Designer
- Cadence (OrCAD)
π Design Philosophy
- Thanks to important designers and teachers such as Dario Fresu, Robert Feranec and Eric Bogatin, I learned that to be a good PCB designer you have to treat the layout as a real component. It's not just the way to connect the parts on the schematic.
- Working as an electronic-circuit designer as an employee "forged" me into constantly reporting the work done.
- Some last-minute changes caused by components suddenly unavailable on online portals (Mouser, Digikey) and the 2021β2022 shortage period made me understand the importance of assessing the availability of a specialised component and looking for an alternative before putting it into the schematic.
- I work with the "Transparent Hardware" protocol, made of three pillars:
- Every week you receive a report or an update call.
- The project files are the client's property (using KiCad lets you open the files from any workstation).
- The components used are easily available.
Here are some boards I've designed

ESP32-S3 β Industrial Development Board
The challenge
Making a radio-frequency section coexist with an isolated section dedicated to RS485 and CAN-BUS communication, while maintaining signal integrity in both domains.

Industrial sensor
The challenge
The small PCB dimensions required the use of a BGA microcontroller with a 0.5 mm pitch, taking the project into HDI (High Density Interconnect) territory.

Home-automation module
The challenge
Finding a circuit solution and a component layout able to respect the constraints imposed by the enclosure, while ensuring the EMC tests are passed.

High-current home-automation module
The challenge
Making the low-voltage logic coexist with the high-voltage, high-current power section, ensuring proper isolation and passing the EMC tests.

PCB for an automatic test bench
The challenge
Managing the high number of signals while respecting the constraint of building the PCB with a maximum of 4 layers, optimising the routing and the separation of domains.
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